Electromechanical joining systems, servo assembly presses

Servo presses - electromechanical joining systems with maximum energy efficiency.

The integration of process monitoring has become a factor of increasing importance in industrial production. It is especially the field of press-fit and joining applications where the electromechanical NC joining systems made by Kistler tower head and shoulder above conventional systems: They play a significant role in the cutting of energy costs, the increase of system utilization and the overall boost in production efficiency. Offering a comprehensive range of cutting-edge joining systems for the force range of up to 700 kN – from compact standardized single modules to custom designs tailored to the customer's specific requirements – Kistler is setting new standards on the global market. Learn more.

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The maXYmos NC process monitoring system controls, monitors, evaluates and documents characteristics of two measurands XY for joining and press-fitting processes in combination with NC joining modules and the associated servo amplifier IndraDrive.

Process monitoring system maXYmos NC for NC joining modules

Process monitoring system maXYmos NC for NC joining modules

Process monitoring system maXYmos NC for NC joining modules

Process monitoring system maXYmos NC for NCFR joining modules

The NC joining module NCFE Type 2162A with integrated strain gauge force sensor is available in four sizes from 2 ... 80 kN. It is perfect for force-displacement monitored assembly and joining processes, typically as a replacement of hydro-pneumatic or hydraulic systems.

Electromechanical NC joining module NCFE, servo press for simple, cost-sensitive joining processes

Electromechanical NC joining module NCFE, servo press for simple, cost-sensitive joining processes

2162A010350NT (ES)

Electromechanical NC joining module NCFE, servo press, 10 kN, 350 mm stroke, 250 mm/s speed, without holding brake (N)

2162A020350NT (ES)

Electromechanical NC joining module NCFE, servo press, 20 kN, 350 mm stroke, 250 mm/s speed, without holding brake (N)

The NC joining module NCFC Type 2163A (in two sizes of 55 and 80 kN) with integrated strain gauge force sensor for force and displacement monitored assembly and joining processes.

Electromechanical NC joining module NCFC, servo press for weight optimized and compact NC joining module

Electromechanical NC joining module NCFC, servo press for weight optimized and compact NC joining module

2163A055200220NT

Electromechanical NC joining module NCFC, servo press, 55 kN, 200 mm stroke, 220 mm/s speed, without holding brake (N)

2163A055200220HT

Electromechanical NC joining module NCFC, servo press, 55 kN, 200 mm stroke, 220 mm/s speed, with holding brake (H)

The NC joining module NCFN Type 2153A with integrated strain gauge force sensor for nominal forces of 5 ... 300 kN is excellent for use in assembly and joining processes monitored by force displacement.

Electromechanical NC joining module NCFN, servo press, standard design for medium to high force

Electromechanical NC joining module NCFN, servo press, standard design for medium to high force

Electromechanical NC joining module NCFN, servo press, 100 kN, 200 mm stroke, 200 mm/s speed, with safety brake (K)

Electromechanical NC joining module NCFN, servo press, 200 kN, 400 mm stroke, 140 mm/s speed, with safety brake (K)

The NC joining module NCFH Type 2151B (in two sizes) with integrated piezoelectric force sensor for nominal forces of 1 ... 60 kN is excellent for use in assembly and joining processes monitored by force displacement. Ideal for applications with small installation space and high dynamic requirements.

Electromechanical NC joining module NCFH, servo press with hollow shaft motor and compact design

Electromechanical NC joining module NCFH, servo press with hollow shaft motor and compact design

Electromechanical NC joining module NCFH, servo press, meas. range 1: 5 kN, meas. range 2: 2 kN, 200 mm stroke, size 1

Electromechanical NC joining module NCFH, servo press, meas. range 1: 15 kN, meas. range 2: 2 kN, 200 mm stroke, size 1

The NC joining module NCFT Type 2157B with integrated piezoelectric force sensor for two predefined measuring ranges of 0,05 ... 1,5 kN is excellent for use in assembly and joining processes monitored by force displacement. Besides a straight version, a compact angular version is available.

Electromechanical NC joining module NCFT, servo press for processes with low forces

Electromechanical NC joining module NCFT, servo press for processes with low forces

Electromechanical NC joining module NCFT, servo press, 0,25 kN/0,05 kN, 100 mm stroke, 400 mm/s speed, straight version

Electromechanical NC joining module NCFT, servo press, 0,5 kN/0,10 kN, 100 mm stroke, 400 mm/s speed, straight version

The NC joining module Type 2152B with integral piezoelectric force sensor and two predefined measuring ranges of 25 kN and 15 kN is ideal for force-displacement monitored press-fit and joining processes in compact configurations. Small design allows center distance of 70 mm.

Electromechanical NC joining module NCFS, servo press for joining operation with small center distance

Electromechanical NC joining module NCFS, servo press for joining operation with small center distance

Electromechanical NC joining module NCFS, servo press, meas. range 1: 25 kN, meas. range 2: 15 kN, 350 mm stroke

The NC joining module NCFR Type 2161A, with two hollow-shaft motors and integrated sensors measuring force, displacement, crank angle, and torque (optional), is optimal for use in monitored assembly and joining processes where rotary movements are involved in combination with linear movements.

Electromechanical NC joining module NCFR, servo press for joining processes and rotational movement

Electromechanical NC joining module NCFR, servo press for joining processes and rotational movement

Electromechanical NC joining module NCFR, meas. range 1/2: 15/5 kN, 400 mm stroke, 400 mm/s speed, torque 50 Nm, with torque sensor (D)

Electromechanical NC joining module NCFR, meas. range 1/2: 15/5 kN, 400 mm stroke, 400 mm/s speed, torque 50 Nm, with adapter plate (A)

The servo amplifier IndraDrive C Type 2180A with acessories is available for NCFC, NCFN, NCFH, NCFR, NCFS und NCFT joining modules. The package consists of the components power section, control unit and firmware.

Servo amplifier IndraDrive C with accessories

Servo amplifier IndraDrive C with accessories

Servo amplifier IndraDrive C with accessories

Customizable (individually configurable) assembly workstation designed for various pressing and joining tasks as well as testing processes

Assembly press workstation Smart Single station 2nd Generation for automated joining

Assembly press workstation Smart Single station 2nd Generation for automated joining

Assembly press workstation for automated joining up to 100 kN, 400 mm stroke

Assembly press workstation for automated joining up to 200 kN, 400 mm stroke

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Frequently asked questions

How do Kistler's servo assembly presses improve production efficiency?

Kistler's servo assembly presses offer precise force control and real-time monitoring, resulting in faster and more efficient production processes. This helps reduce cycle times and increase productivity.

What makes Kistler's electromechanical joining systems stand out from the competition?

Kistler's electromechanical joining systems are known for their high precision, flexibility, and reliability. They also offer real-time process monitoring and data analysis for improved quality control.

Can I use the Kistler electromechanical joining system for different applications?

Yes, the versatile design of Kistler's electromechanical joining system allows for use in a wide range of applications, providing precision and reliability in each one.