Sistemas de união electromecânicos, servo-prensas de montagem

Servo-prensas - sistemas de união electromecânicos com a máxima eficiência energética.

A integração da monitorização do processo tornou-se um factor de importância crescente na produção industrial. É especialmente no campo das aplicações de prensagem e união onde os sistemas de união electromecânicos NC feitos pela Kistler definem a extrema qualidade e rigor acima dos sistemas convencionais: Desempenham um papel significativo na redução dos custos energéticos, no aumento da utilização do sistema e no aumento global da eficiência da produção. Oferecendo uma gama abrangente de sistemas de união de ponta para a gama de forças até 700 kN - desde módulos compactos normalizados únicos até desenhos personalizados adaptados aos requisitos específicos do cliente - a Kistler está a estabelecer novos padrões no mercado global.

The maXYmos NC process monitoring system controls, monitors, evaluates and documents characteristics of two measurands XY for joining and press-fitting processes in combination with NC joining modules and the associated servo amplifier IndraDrive.

Process monitoring system maXYmos NC for NC joining modules

Process monitoring system maXYmos NC for NC joining modules

Process monitoring system maXYmos NC for NC joining modules

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Process monitoring system maXYmos NC for NCFR joining modules

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The NC joining module NCFE Type 2162A with integrated strain gauge force sensor is available in four sizes from 2 ... 80 kN. It is perfect for force-displacement monitored assembly and joining processes, typically as a replacement of hydro-pneumatic or hydraulic systems.

Electromechanical NC joining module NCFE, servo press for simple, cost-sensitive joining processes

Electromechanical NC joining module NCFE, servo press for simple, cost-sensitive joining processes

2162A010350NT (ES)

Electromechanical NC joining module NCFE, servo press, 10 kN, 350 mm stroke, 250 mm/s speed, without holding brake (N)

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2162A020350NT (ES)

Electromechanical NC joining module NCFE, servo press, 20 kN, 350 mm stroke, 250 mm/s speed, without holding brake (N)

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The NC joining module NCFC Type 2163A (in two sizes of 55 and 80 kN) with integrated strain gauge force sensor for force and displacement monitored assembly and joining processes.

Electromechanical NC joining module NCFC, servo press for weight optimized and compact NC joining module

Electromechanical NC joining module NCFC, servo press for weight optimized and compact NC joining module

2163A055200220NT

Electromechanical NC joining module NCFC, servo press, 55 kN, 200 mm stroke, 220 mm/s speed, without holding brake (N)

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2163A055200220HT

Electromechanical NC joining module NCFC, servo press, 55 kN, 200 mm stroke, 220 mm/s speed, with holding brake (H)

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The NC joining module NCFN Type 2153A with integrated strain gauge force sensor for nominal forces of 5 ... 300 kN is excellent for use in assembly and joining processes monitored by force displacement.

Electromechanical NC joining module NCFN, servo press, standard design for medium to high force

Electromechanical NC joining module NCFN, servo press, standard design for medium to high force

Electromechanical NC joining module NCFN, servo press, 100 kN, 200 mm stroke, 200 mm/s speed, with safety brake (K)

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Electromechanical NC joining module NCFN, servo press, 200 kN, 400 mm stroke, 140 mm/s speed, with safety brake (K)

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The NC joining module NCFH Type 2151B (in two sizes) with integrated piezoelectric force sensor for nominal forces of 1 ... 60 kN is excellent for use in assembly and joining processes monitored by force displacement. Ideal for applications with small installation space and high dynamic requirements.

Electromechanical NC joining module NCFH, servo press with hollow shaft motor and compact design

Electromechanical NC joining module NCFH, servo press with hollow shaft motor and compact design

Electromechanical NC joining module NCFH, servo press, meas. range 1: 5 kN, meas. range 2: 2 kN, 200 mm stroke, size 1

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Electromechanical NC joining module NCFH, servo press, meas. range 1: 15 kN, meas. range 2: 2 kN, 200 mm stroke, size 1

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The NC joining module NCFT Type 2157B with integrated piezoelectric force sensor for two predefined measuring ranges of 0,05 ... 1,5 kN is excellent for use in assembly and joining processes monitored by force displacement. Besides a straight version, a compact angular version is available.

Electromechanical NC joining module NCFT, servo press for processes with low forces

Electromechanical NC joining module NCFT, servo press for processes with low forces

Electromechanical NC joining module NCFT, servo press, 0,25 kN/0,05 kN, 100 mm stroke, 400 mm/s speed, straight version

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Electromechanical NC joining module NCFT, servo press, 0,5 kN/0,10 kN, 100 mm stroke, 400 mm/s speed, straight version

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The NC joining module Type 2152B with integral piezoelectric force sensor and two predefined measuring ranges of 25 kN and 15 kN is ideal for force-displacement monitored press-fit and joining processes in compact configurations. Small design allows center distance of 70 mm.

Electromechanical NC joining module NCFS, servo press for joining operation with small center distance

Electromechanical NC joining module NCFS, servo press for joining operation with small center distance

Electromechanical NC joining module NCFS, servo press, meas. range 1: 25 kN, meas. range 2: 15 kN, 350 mm stroke

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The NC joining module NCFR Type 2161A, with two hollow-shaft motors and integrated sensors measuring force, displacement, crank angle, and torque (optional), is optimal for use in monitored assembly and joining processes where rotary movements are involved in combination with linear movements.

Electromechanical NC joining module NCFR, servo press for joining processes and rotational movement

Electromechanical NC joining module NCFR, servo press for joining processes and rotational movement

Electromechanical NC joining module NCFR, meas. range 1/2: 15/5 kN, 400 mm stroke, 400 mm/s speed, torque 50 Nm, with torque sensor (D)

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Electromechanical NC joining module NCFR, meas. range 1/2: 15/5 kN, 400 mm stroke, 400 mm/s speed, torque 50 Nm, with adapter plate (A)

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The servo amplifier IndraDrive C Type 2180A with acessories is available for NCFC, NCFN, NCFH, NCFR, NCFS und NCFT joining modules. The package consists of the components power section, control unit and firmware.

Servo amplifier IndraDrive C with accessories

Servo amplifier IndraDrive C with accessories

Servo amplifier IndraDrive C with accessories

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Customizable (individually configurable) assembly workstation designed for various pressing and joining tasks as well as testing processes

Assembly press workstation Smart Single station 2nd Generation for automated joining

Assembly press workstation Smart Single station 2nd Generation for automated joining

Assembly press workstation for automated joining up to 100 kN, 400 mm stroke

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Assembly press workstation for automated joining up to 200 kN, 400 mm stroke

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Frequently asked questions

Como é que as prensas servoelétricas de união e assemblamento da Kistler melhoram a eficiência da produção?

As prensas servoeléctricas de união e assemblamento da Kistler oferecem um controlo preciso da força e monitorização em tempo real, resultando em processos de produção mais rápidos e eficientes. Isto ajuda a reduzir os tempos de ciclo e a aumentar a produtividade.

O que faz com que os sistemas electromecânicos de união e assemblamento da Kistler se destaquem da concorrência?

Os sistemas electromecânicos de união e assemblamento da Kistler são conhecidos pela sua alta precisão, flexibilidade e repetibilidade. Também fornecem a monitorização de processo em tempo real e a análise de dados para um melhor controlo de qualidade.

Posso utilizar o sistema de união eletromecânica da Kistler para diferentes aplicações?

Sim, o design versátil do sistema de união eletromecânico da Kistler permite a utilização numa vasta gama de aplicações, proporcionando precisão e fiabilidade em cada uma delas.