压电对比 DMS


压电传感器和应变片的区别是什么?

这两种技术都基于特定材料的电气属性在机械应力作用下发生改变的事实。压电传感器由于弹性变形而产生电荷,应变片(DMS)的这种变形会影响电阻的变化。这两种测量技术相互补充;视应用而定,或选择DMS传感器,或选择压电传感器。原则上,使用压电传感器或DMS传感器可满足所有测量技术要求的约80%。

DMS的优点

  • 应用范围广泛
  • 比较容易使用
  • 精度非常高(测量误差低于0.1%)
  • 轻松隔离和移动电缆
  • 即使在很长的一段时间内也可以实现无漂移测量
  • 通过惠斯通电桥补偿温度波动

压电传感器的优势

  • 特别适用于准静态和动态过程
  • 在一毫秒的范围内测量高动态的负荷变化
  • 测量范围非常广,长达六十年
  • 测量参数(如灵敏度、响应阈值和分辨率)与传感器的大小无关
  • 结构非常紧凑
  • 耐高温、耐低温、抗过载性能很强
  • 完全不疲劳,使用寿命长,长期稳定性高

进一步了解压电效应。

Static force measurement: Piezo vs DMS
Compared to strain gauge sensors, piezoelectric sensors have a very small, constant linear drift on their output signal, which becomes more significant the smaller the measured forces are.

Piezoelectric principle: Capturing electrical charge

The force is applied to a piezoelectric crystal and causes a charge shift at the molecular level and within the lattice structure. This electric charge is captured at the crystal surface and converted into a voltage signal by means of a so-called charge amplifier.

Advantage:

The deformation is extremely small since the charge effect is caused by shifts within the atomic structure. This enables the realization of extremely rigid structures featuring high natural frequencies. This is ideal for capturing very fast or high-frequency measurement events.

Disadvantage:

The electric charge is very volatile. Where there is no perfect isolation, charge is lost over time. This makes long-term stable measurements difficult, especially if you want to measure small forces. Furthermore, a piezoelectric sensor is far more subjected to temperature changes.

The strain gauge principle: Capturing a change in electric resistance induced by elastic deformation

The force is applied to a spring body, which deforms proportionally to the force exerted. This deformation again causes compression or stretching of the attached strain gauges and thus a change in their electrical resistance. By using a simple electrical measuring bridge circuit, a usable voltage signal can be generated.

Advantage:

Measurements are very long-term stable and changes in temperature can be better compensated. Sensors featuring very high accuracy can be realized.

Disadvantage:

The quality of signal acquisition improves with the grade of the strain gauges’ elastic deformation. That means that its structure is rather soft, featuring a low natural frequency, which is inappropriate for faster-measuring events. Due to deformation, material fatigue and overstrain are additional critical aspects of this measurement principle.